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How to Replace a Broken Screen on a Casio Exilim Z60 Camera

Posted in Computers by User ImageJoe on the March 18th, 2008

When Michelle’s brother was in town, they took a hike and her Casio Exilim EX-Z60 digital camera acted as body armor when she slipped on some loose rock. The good news is that it saved her from a piercing wound from a sharp rock. The bad news is that the rock felt obligated to pierce something and her little camera stepped up to the plate.

Note: I’ve linked to original versions of all pictures, so just click any photo for more detail.
Note 2: All photos were taken with MY camera that I operated on last year.
Disclaimer: The fact that this worked for me is mostly luck and the camera may even go up in flames in a week. I’m a web developer, not an electrician, so proceed with your own camera at your own risk. You have been warned.
Offer: Can’t stomach opening your hardware on your own? Contact me. I’m always looking for projects and I might just fix your camera, computer, etc. for free just so I can post about it.

Broken Casio Exilim Z60

Wow… Pretty, isn’t it. The camera would still take photos, but what’s the point of a digital camera if you can’t see the photos and delete the blurry ones on the spot. As always, I was eager to accept the challenge of replacing the broken screen with a working one.

Preparation: Have your tools ready
Oddly, I don’t have a lot of tools. It’s probably because I lose things. I noted that I would need a teeny tiny screwdriver, so I grabbed an eyeglasses repair kit on my way home for $1.07 total. I also found that I needed tweezers to get the new screen plugged in (more on that later). Since I wear glasses and wanted a clean screen, I used my lens cleaning cloth to wipe down the exposed new screen. These three things are about all you should need.

Eyeglasses Repair Kit
tweezers Lens cleaning kit

Step One: Find a working screen
I jumped on ebay, and took my chances on a camera listed as “not sure why it wont turn on”. I dropped $16.51 including shipping, so I was ok with the possibility that the screen might be bad. Luckily, when I swapped out the battery, I found that its screen was fine. The camera made a lot of noise, though. I think someone sat on it. Look at how bent it was:

Bent Casio Exilim Z60 Digital Camera

Step Two: Take apart the cameras
Casio REALLY crammed everything into this tiny camera. When working on any complex electronics, always be patient and gentle with it. These things are packed with sensitive parts and cables that you don’t want to break. You should also note where screws come from and how things go together. Whenever I pull something apart, I separate the screws on a piece of paper and write where they came from. To get started, just remove the following screws in this suggested order:

With the camera turned off, remove the battery and memory card and set them aside. Then start with the 6 screws on the bottom.
There’s another screw in the battery compartment. Might as well get that one now.
Remove the side plate screws.
There are two on each side.
Now remove the side plate and get the two screws hiding under it.
And don’t forget the two on the other side.
Carefully remove the front of the camera
Now carefully remove the back of the camera
Unscrew this small board screw to loosen up the board a little.

Step Three: Remove the screens and install the good screen on the good camera
This is a real treat. You’re going to have to be really careful and pretty patient to pull this off. It took me a while, but I finally got it. Before you start, pay attention to where the wires and ribbon cable are running. Also, you’ll need to stretch the camera parts open a little to get in there. Just be very very careful to not break anything or disconnect other cables on your working camera. We don’t care as much about the broken camera (the one we’re stealing the good screen from).

The display component is sandwiched between the display backing (which is glued in place) and an outer metal frame. Remove the metal frame and set it aside.
Now pry the glued backing away from the camera as shown. Make sure to watch it now that it’ll tug at the wires and the ribbon cable.
Now carefully remove the display backing from the display screen. There will be a couple thin sheets behind the screen. Leave them there on both cameras.
In the center of this image, you can see where the ribbon cable plugs into the board. You’ll want to carefully make some room to get in there and then see the next photo.
To unplug the cable, you’ll want to lift the black plastic piece on top of it with the tip of your screwdriver to unlock it. The cable will easily slide out when it’s unlocked. This picture shows it away from other camera parts with the ribbon cable unplugged.
If you forgot which was the bad screen, hold it up to the light and you’ll know.

Now reverse the steps to get the good screen into your camera and the camera back together. One of the hard parts is plugging in that ribbon cable. I grabbed tweezers from the bathroom and used them to guide it in and it worked out very well. Just be careful to not rip that ribbon cable. If something doesn’t fit right, take a good look and try again. Don’t force anything you’re unsure of. When you’re done, you should have a whole camera again:

Two-tone Casio Exilim Z60 Camera

You’ll notice that my wife now has a two-tone camera. This is because the plastic that guards the actual screen also broke, which will be the case for most broken screens. When I put the camera back together, I used the back panel from the ebay camera rather than prying up the plastic window from it and re-gluing it to her camera. You can also just buy a camera of the same color from ebay. Personally, I like the duo-tone franken-camera, and so does she. But does it work? See for yourself.

Camera screen

And what should you do with all the spare parts? I threw them in a zip lock bag and set them aside. You never know when another part could fail in your camera and you might need something from these left-overs.

That’s it. If this article was helpful or you have questions, let me know.

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31 Responses to 'How to Replace a Broken Screen on a Casio Exilim Z60 Camera'

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  1. no imageSherxr (Who am I?) said,

    on March 18th, 2008 at 4:15 pm

    Wow!! You are so good with electronics! I’m sure the makers of digital camera wouldn’t want too many of you around. No business for them! :)

    Sherxr’s last blog post..Making the best of Fresh Foods

    Rate this:
    2.9
  2. no imageDavid (Who am I?) said,

    on March 19th, 2008 at 6:54 am

    Thats great that a camera saved someone from a huge cut in their hand. I wish my camera will do a favor like that to me, but it only takes photos.

    David’s last blog post..Forgot your Password?

    Rate this:
    2.5

  3. on March 19th, 2008 at 6:58 am

    All you need is some bubble gum and we’ll have to start calling you MacGyver :)

    rollerykaty’s last blog post..Electra-Wow!

    Rate this:
    2.9
  4. no imagejoe (Who am I?) said,

    on March 19th, 2008 at 8:41 am

    Sherxr: You’re probably right. Instead of buying one new camera, I’ve made use of two broken ones.

    David: I know.. my camera doesn’t save me from ouchies.

    rollerkaty: Yeah, but then I’d have to give up the fro you gave me.

    Rate this:
    2.5

  5. on March 19th, 2008 at 1:54 pm

    this is a cool tips. the camera shop always charge me so much for screen related problems.

    Technology Blog’s last blog post..Rattle Noise from Hard disc

    Rate this:
    2.9
  6. no imagejoe (Who am I?) said,

    on March 19th, 2008 at 11:12 pm

    Technology Blog: After having pulled apart some electronics lately, I don’t think I’d spend the money when I can do it myself unless it was a very expensive item with a high risk of breaking it.

    Rate this:
    2.5

  7. on March 20th, 2008 at 7:04 am

    It’s sure look easy when I’m not doing it :lol: Thanks for the tips, maybe I’ll try it someday.

    BaseGuardian’s last blog post..Vol.63: Win $100 from JoeTech.com

    Rate this:
    2.9
  8. no imageShamim (Who am I?) said,

    on March 20th, 2008 at 5:54 pm

    nice tutorial. unfortunately this didn’t help me when i dropped my camera in the lake. ;)

    Shamim’s last blog post..Hyper-V Embedded In Microsoft Server 2008

    Rate this:
    3.0
  9. no imagejoe (Who am I?) said,

    on March 21st, 2008 at 12:43 am

    BaseGuardian: Yeah.. it was kind of a pain, but it was doable. I wasn’t sure it would work until I was done.

    Shamim: Thanks. Just open it up and dry it out.

    Rate this:
    2.5

  10. on March 21st, 2008 at 3:47 am

    As usual you are the man! Now if only I could find that kind of blow by blow for KompoZer. I suck at web design and I hate it. LOL

    ettarose’s last blog post..What is Funny? or I Know Why You Left Me

    Rate this:
    2.9
  11. no imagejoe (Who am I?) said,

    on March 21st, 2008 at 4:38 am

    ettarose: I hadn’t heard of that program before. I do all my code by hand. When I started making web sites, there were no web site tools or books about making web pages, so I guess that’s just how I learned to do it.

    Rate this:
    2.5
  12. no imageJosh (Who am I?) said,

    on March 21st, 2008 at 7:49 pm

    All said and done, how much time did it take you to finish it?

    Josh’s last blog post..Top ten reasons to never catch a gas station on fire

    Rate this:
    2.8
  13. no imagejoe (Who am I?) said,

    on March 21st, 2008 at 8:41 pm

    Josh: I think it took about 1:15. About 15 minutes of that was me trying to figure out how I would unplug (and plug back in) the screen’s ribbon cable.

    Rate this:
    2.5
  14. no imageCrista (Who am I?) said,

    on March 21st, 2008 at 10:04 pm

    I need to trade husbands with your wife! You are great at doing these things! If you can cook too then thats extra bonus! haha

    Crista’s last blog post..I’ve been slacking

    Rate this:
    2.8
  15. no imagejoe (Who am I?) said,

    on March 21st, 2008 at 10:22 pm

    Crista: I’m good with unnecessary flowers, listening, and electronics. I’ve a horrible memory, work too much, and I keep 9-1-1 on speed dial when I cook. =)

    Rate this:
    2.5

  16. on March 21st, 2008 at 11:59 pm

    I bet everyone knows someone who has a camera with the screen broken. My girlfriend’s has a wrecked screen.

    I just need to find a working screen on ebay or something.

    Rate this:
    3.0
  17. no imagejoe (Who am I?) said,

    on March 22nd, 2008 at 1:02 am

    Ron: Definitely. Just find a cheap kone on ebay and tear it apart very carefully. Make sure you open up the ebay camera first. This way, if you break something along the way (like I broke a cable connector), you’re breaking it on the camera you will discard, and not the one you’re fixing.

    On a side note, I forgot all about your site until now, but it’s so unique that I remembered it as soon as I saw your name. Going to look again.

    Rate this:
    2.5

  18. on March 26th, 2008 at 5:34 am

    [...] the Empty Nest of My Blog and My Brand @jdrohn74 - Ways To Knock Your Competitors Cold @joetech - How to Replace a Broken Screen on a Casio Exilim Z60 Camera @ColinWalker - Social media - when real life gets in the way @Vultoor - Gata, Blogovat s-a incheiat [...]


  19. on March 26th, 2008 at 9:29 am

    [...] the Empty Nest of My Blog and My Brand @jdrohn74 - Ways To Knock Your Competitors Cold @joetech - How to Replace a Broken Screen on a Casio Exilim Z60 Camera @ColinWalker - Social media - when real life gets in the way @Vultoor - Gata, Blogovat s-a incheiat [...]


  20. on March 26th, 2008 at 8:55 pm

    [...] the Empty Nest of My Blog and My Brand @jdrohn74 - Ways To Knock Your Competitors Cold @joetech - How to Replace a Broken Screen on a Casio Exilim Z60 Camera @ColinWalker - Social media - when real life gets in the way @Vultoor - Gata, Blogovat s-a incheiat [...]


  21. on March 29th, 2008 at 12:06 am

    [...] the Empty Nest of My Blog and My Brand @jdrohn74 - Ways To Knock Your Competitors Cold @joetech - How to Replace a Broken Screen on a Casio Exilim Z60 Camera @ColinWalker - Social media - when real life gets in the way @Vultoor - Gata, Blogovat s-a incheiat [...]


  22. on March 29th, 2008 at 7:38 pm

    EXCELLENT, job well done!!

    danandmarsh’s last blog post..GIVEAWAY CITY contest!

    Rate this:
    2.9

  23. on April 2nd, 2008 at 4:21 am

    Its Alive!!! Franken-camera has been reborn to the delight of many a new camera subjects. Great tips and tricks for repairing delicate devices.

    Rate this:
    3.5
  24. no imagejoe (Who am I?) said,

    on April 2nd, 2008 at 5:21 am

    danandmarsh: Thanks

    tony dee: LOL. That made me laugh.

    Rate this:
    2.5

  25. on April 4th, 2008 at 3:03 am

    [...] the Empty Nest of My Blog and My Brand @jdrohn74 - Ways To Knock Your Competitors Cold @joetech - How to Replace a Broken Screen on a Casio Exilim Z60 Camera @ColinWalker - Social media - when real life gets in the way @Vultoor - Gata, Blogovat s-a incheiat [...]

  26. no imageTom (Who am I?) said,

    on July 11th, 2008 at 2:35 pm

    You don’t happen to still have the lens from the ebay camera, do you? I’m right now sitting with a completely taken-apart Exilim EX-S600 which as a lens error…my little sister probably hit it while the lens was extended. It’s a 3x optical zoom lens, 6.2-18.6mm (looks the same as yours). If you still have it and are willing to ship it my way, please let me know! I’d be happy to pay shipping and a small fee for the part. Thanks for posting this!

    -Tom

    Rate this:
    2.5
  27. no imageJoe (Who am I?) said,

    on July 14th, 2008 at 10:33 am

    Tom,

    I saved all the extra parts in a ZipLoc bag “just in case”. Email me and we’ll work that out. joe [at] joetech.com

    Rate this:
    3.2
  28. no imagePieter (Who am I?) said,

    on August 4th, 2008 at 9:13 am

    Hi,

    Do you know how to connect a new lens in the camera? I’ve removed the broken one and want to replace it. to reomve the broken one I had to ‘click’ 2 flat ‘cables’ out of a kind of connector. When i want to put the cables from the new one in the connector wont close. Any idea?

    thanks!!

    Pieter

    Rate this:
    2.5
  29. no imageTami (Who am I?) said,

    on September 9th, 2008 at 1:10 pm

    My camera is broken yesterday ! I’m so sad right now ! I think the screen is broken like your . It was in my bag . I dropped my bag . I really dont know what to do now … Mine is Sony Cyber-Shot 7.2 Mega Pixels . Please help me ! I dont know anything about electronics like you do . Please !

    Rate this:
    2.5
  30. no imageJoe (Who am I?) said,

    on September 9th, 2008 at 8:38 pm

    Tami,

    If you let me know the model number, I can see what I can find out for you. Alternatively, you could always send it to me and I can mail it back fixed or not.

    Rate this:
    3.2
  31. no imageJoe (Who am I?) said,

    on September 9th, 2008 at 8:47 pm

    Peter: Sorry for the late reply. If your talking about the connector in the center of this photo: http://www.flickr.com/photos/nodomain1/2341979565/sizes/l/in/set-72157604143976368/ it may have broken. While I reiterate that I’m not an electrician or pro with this stuff, I’d guess you can hot glue the thing in place. First, try it both ways (flip it over). Study the photos above and see if anything stands out.

    Rate this:
    3.2

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